Hi, my name is

Derek Nagel.

See what I've been working on.

I’m a Mechanical Engineering student at George Mason University concentrating in Aerospace. Scroll through to see what I’ve been building, where I’ve worked, and what’s next.

01.

About Me

I’m a Mechanical Engineering student at George Mason University with a concentration in Aerospace and a minor in Aviation Flight Training and Management. I’m driven by hands-on problem solving—whether that’s rebuilding a 260,000-mile Tesla battery pack, designing an ADS-B aircraft tracking system, or building custom electronics from scratch.

During summer 2025 I interned at Tesla, supporting EV delivery operations and shadowing manufacturing at Tesla’s Elgin facility. I hold a Private Pilot certificate (single and multi-engine) and compete on George Mason’s Division I Men’s Volleyball team. I’m actively seeking a summer 2026 Mechanical Engineering internship.

Here are a few technologies and tools I work with:

  • SolidWorks
  • MATLAB
  • Autodesk Inventor
  • Embedded Systems
  • Mechanical Design
  • 3D Printing
  • HV Electrical Systems
  • Microsoft Office
Derek Nagel
02.

Where I’ve Worked

Summer Intern  @ Tesla

Tesla May 2025 – Aug 2025

  • Supported end-to-end EV delivery operations including vehicle staging, quality checks, and final inspection
  • Communicated technical EV systems (battery, drivetrain, charging, software) to customers, translating complex engineering concepts into clear explanations
  • Shadowed operations at Tesla’s Elgin manufacturing facility, observing battery production, electric motor assembly, and manufacturing workflows

Volleyball Coach  @ Pipeline Volleyball

Pipeline Volleyball May 2024 – Aug 2024 • Schaumburg, IL

  • Coached youth volleyball athletes on technique, positioning, and game strategy
  • Planned and led practices, drills, and scrimmages for players at varying skill levels
  • Developed communication and leadership skills through daily mentorship and team management

Event Coordinator  @ Salt Creek Park District

Salt Creek Park District May 2023 – Aug 2023

  • Coordinated and executed community events, managing logistics, scheduling, and on-site operations
  • Collaborated with staff and vendors to ensure smooth event setup, execution, and teardown
  • Communicated with community members and stakeholders to promote programming and gather feedback
03.

Things I’ve Built

  • HV Electrical
  •  · 
  • Mechanical Disassembly
  •  · 
  • Corrosion Treatment
  •  · 
  • Systems Integration
Battery pack open — 85 kWh, 16 modules
Battery pack open — 85 kWh, 16 modules
Corrosion treatment — all 16 modules staged
Corrosion treatment — all 16 modules staged
Balancing cells and module testing
Balancing cells and module testing
Drivetrain assembly
Drivetrain assembly
Final product — back on the road
Final product — back on the road

click any photo to expand

Drivetrain timelapse
Drivetrain Install Timelapse
First drive
First Drive After Rebuild

03.1   Creative & Robotics

3D LED Display

3D LED Display System

Dynamic volumetric light display using custom circuits and optical principles. LED matrix, control circuitry, and display patterns all built from scratch.

  • Circuit Design
  • ·
  • Embedded
  • ·
  • Soldering
Leave Me Alone Machine

The “Leave Me Alone” Machine

Electromechanical device that turns itself off in various comedic ways. Servo mechanisms, 3D-printed components, and precision actuation design.

  • Robotics
  • ·
  • 3D Printing
  • ·
  • AutoCAD

More Coming Soon

Additional projects in progress. Check back or reach out directly.

  • In progress
04.

Education & Background

George Mason University — Fairfax, VA

B.S. Mechanical Engineering, Concentration in Aerospace  ·  Expected May 2027

Minor: Aviation Flight Training and Management

Presidential Academic Scholarship

Coursework: Thermodynamics, Solid Mechanics, Dynamics, Statics, Differential Equations, Air Transportation System Engineering, Human Factors

Aviation — Private Pilot Certificate

Single-Engine & Multi-Engine Rated  ·  Licensed Summer 2023

Licensed to fly single and multi-engine aircraft. Trained at multiple airports across Illinois and Virginia.

First solo flight, Cessna 172
First solo flight, Cessna 172
Multi-engine rated, 2023
Multi-engine rated, 2023

Division I Athlete & Leadership

George Mason University Men’s Volleyball  ·  #17

Competed at the Division I level. Served as President of Athletes in Action, leading community service initiatives and mental health outreach for student-athletes.

Derek spiking at the net for George Mason
D1 Volleyball, #17
George Mason Men's Volleyball team
George Mason Men’s Volleyball

05.What’s Next?

Get In Touch

I’m actively looking for a summer 2026 mechanical engineering internship. Whether you have an opportunity, a question, or just want to connect — my inbox is open.